A fully continuous pyrolysis plant is something that has become popular among many investors. A high-quality plant can process over 22 tons of raw materials, including old tires, oil sludge, rubber, and waster plastic. It can have positive benefits for the environment and is very easy and efficient to operate. A typical plant has a service life of between five and eight years and can run using a range of heating materials, such as wood, fuel oil, natural gas, charcoal, and LPG.
Continuous Pyrolysis Plant Working Processes
- The raw materials are automatically fed into the pyrolysis reactor using a conveyor belt system. When the core temperature of the reactor reaches the right level, oil gas starts to be produced.
- The oil gas enters the manifold. Inside of the manifold, the heaviest oil gas is liquified into heavy oil and fed into a storage tank. The lightest oil gas rises before reaching the condenser where it is turned into oil. Inside of a hydro seal, all of the combustible gas left is desulfurated and filtered before being fed back through the system to fuel the pyrolysis reactor.
- Any smoke produced by the reactor is sent through a de-dusting system. This ensures that no toxic smoke is emitted from the plant and fumes that are emitted into the outside meet the highest emission and environmental protection standards.
- The automatic discharging system within the pyrolysis plant makes the complete process very convenient.
Final Products
The end products from a continuous waste tire pyrolysis plant are fuel oil, combustible gas, and carbon black. All of the end products can be sold in their unrefined state, or they can be put through further processes. Pyrolysis fuel oil, for instance, can go through a waste oil distillation machine and be converted into diesel. The combustible gas is generally used inside the plant to reheat the reactor and reduce energy costs.
Advantages Of Fully Continuous Pyrolysis Plant
As continuous pyrolysis plants designed by KingTiger use horizontal reactors rather than rotary reactors, they are a lot more stable, and the entire pyrolysis process is much faster and more energy efficient. Furthermore, the tube type condenser ensures that cooling is efficient. Perhaps one of the greatest benefits of fully continuous plants is that they can run 24 hours non-stop, as unlike with batching plants, the reactor does not need to be cooled down before processing more raw materials.
Enhanced worker safety and reduced labor costs are further reasons why many investors are looking for fully continuous pyrolysis plants to step up their waste recycling businesses. When a horizontal reactor is combined with an automatic tire cutting machine, the labor costs to run a waste tire recycling facility can be kept low.
Top Quality Products
All investors looking to purchase continuous pyrolysis plant machinery need to source their equipment from superior quality suppliers. There are many manufacturers in the industry, and it can sometimes take time to find the best vendor. Top quality machines mean lower repair and servicing bills.