The production of egg trays involves an elaborate process. There are multiple machines that work together to create these egg trays. It looks very elaborate when you see it from overhead. However, from the ground, it can be confusing. This is because there are multiple steps toward producing these trays. Let’s go over what these components are, and how you can find the best companies that are offering egg tray production line for sale.
The Hydrapulper
This component represents the first stage of the process. This is where all of the recycled paper that you will use is going to be placed. This will be connected to several other components. This will include the pulp pool, wastewater pond, the mixing pool, and finally the slurry pond. All of these coordinate so that this material can be made into a slurry, cleaned, and eventually poured into molds.
The Molding Machine
This component is where the actual form of the egg cartons will be established. The slurry of paper-based material will be poured into them. In some cases, there could be 50 or more of these that you will use at the same time. Once these have been filled, they will be sent into the drying room via a conveyor system. Click here to know more: https://eggtraymakingmachine.net/manual-egg-tray-making-machine/.
It is here that the paper pulp will be dried. It will conform to the molds. This will take several minutes to dry. This is done via a conveyor belt system. As these slowly move throughout the drying room, they will encounter fans and burners at high temperatures. Once they reach the end, if it has been program properly, all of the cartons will be formed, dried, and will be solid.
Where Do They Go From Here?
If you are using an automatic egg tray machine, you will have workers that will be waiting for them to come out. These will be subsequently stacked off and used for the process of putting the eggs in them and shipping them to the market. If you have a conveyor belt at the end of your drying room, you will be using a fully automated system. This will take them to a different location where they can be used with the eggs you are producing. The automated systems will save you time and money.
All of these components work together to help create the egg trays that you see in supermarkets and stores. It is the only way that eggs can be shipped and protected, sometimes traveling hundreds of miles. It also provides an easy way for the customer to store their eggs in the refrigerator. Subsequently, if they are recycling the egg cartons, these may come back to the same place where they were formed. This is an elaborate system, one that is responsible for producing all of the egg trays that we use for eggs that are produced. If you are currently looking for a new egg tray machine, or an entire egg tray production plant (https://eggtraymakingmachine.net/), you now know how they are set up. By looking at the schematic for each one, you can determine which one will be best for your location.